Apparatus for harvesting electrical power from mechanical energy

ABSTRACT

An apparatus for harvesting electrical power from mechanical energy is described. The apparatus includes: a flux path. The flux path includes: a magnetic material having a magnetic property that is a function of stress on the magnetic material; a first magnetically conductive material proximate the magnetic material; a magnet in the flux path, wherein a magnetomotive force of the magnet causes magnetic flux; and a component configured to transfer changes in load caused by an external source to the magnetic material.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No.13/016,895, filed on Jan. 28, 2011, and entitled “Apparatus forHarvesting Electrical Power from Mechanical Energy,” which claims thebenefit of priority of U.S. Provisional Application No. 61/328,396,filed on Apr. 27, 2010, and entitled “Mechanical Energy Harvester Methodand Device,” and U.S. Provisional Application No. 61/300,438, filed onFeb. 1, 2010 and entitled “Wave Energy Harvester with ImprovedPerformance.” This application is also a continuation-in-part of U.S.application Ser. No. 13/016,828, filed on Jan. 28, 2011, and entitled“Wave Energy Harvester with Improved Performance.” This application isalso a continuation-in-part of U.S. application Ser. No. 13/336,843,filed on Dec. 23, 2011, and entitled “Mechanical Energy Harvester.” Thisapplication is also a continuation-in-part of U.S. application Ser. No.13/333,173, filed on Dec. 21, 2011, and entitled “Vibration EnergyHarvesting Apparatus,” which claims the benefit of priority of U.S.Provisional Application No. 61/425,753, filed on Dec. 21, 2010, entitled“Vibration Energy Harvester Method and Device,” and U.S. ProvisionalApplication No. 61/482,146, filed on May 3, 2011, and entitled “Methodand Device for Vibration Energy Harvesting.” Each of these applicationsis incorporated by reference herein.

STATEMENT OF FEDERALLY SPONSORED RESEARCH

This invention was made with Government support under U.S. Grant No.WC133R10CN0220 awarded by the National Oceanic and AtmosphericAdministration. The Government has certain rights to this invention.

BACKGROUND

Wide deployment of renewable energy sources that are both commerciallyviable and environmentally benign unquestionably ranks as one of today'sglobal grand challenges. Such technologies may fuel economic growth andcontribute to global environmental sustainability, and also reduce ourdependence on exhaustible fossil fuels in the coming decades. Oceanpower and other renewable energy sources have very high potential butare under-utilized sources for clean energy that would accomplish theseobjectives.

The Energy Information Administration estimates that global electricityconsumption will increase from 18 to 32 trillion kWh between 2006 and2030, reflecting an annual growth rate of 2.4%. Coal power is forecastto deliver 42% of this global increase, followed by renewables at 24%and natural gas at 23%, with nuclear power contributing the balance.U.S. electricity consumption will increase at a slower rate, climbingfrom 4.1 to 5.2 trillion kWh over this time period. Coal power isforecast to deliver 39% of this domestic increase, followed byrenewables at 32% and natural gas at 18%. The bulk of the contributionfrom renewables is projected to come from new hydropower rather thanless environmentally compromising renewables.

The identification and development of new cost-effective,energy-efficient and environmentally friendly power generationtechnologies will result in economic, health and security benefits tothe U.S. and global populations. Since clean energy generation isgenerally based on local resources, these technologies can help fuel thelocal economies of coastal areas through job creation and theavailability of inexpensive energy to fuel local industries.

A high proportion of the market share growth in the clean energy sectormay go to energy sources that have the capital efficiency, costeffectiveness, and resource availability to scale quickly over the nexttwo decades. Conventional approaches to harvesting ocean energy, forexample, have been delinquent across all three of these criteria—theyare too capital intensive, have non-competitive energy costs, andrequire very specific ocean environments which limits the number ofpotential locations and thus the scale of impact. As such, conventionalocean energy systems are not considered to be in the same class as wind,solar photovoltaic, solar thermal, and geothermal when it comes toimpact potential.

The cost of electricity from conventional devices is estimated to be 3-5times that of coal power. Without radical departures from theconventional approach tried to date, it is plausible that ocean energywill never be a material part of the global energy mix.

SUMMARY

Embodiments of an apparatus are described. In one embodiment, theapparatus is an apparatus for harvesting electrical power frommechanical energy. The energy harvesting apparatus includes a flux path.The flux path includes a magnetic material having a magnetic propertythat is a function of stress on the magnetic material; a firstmagnetically conductive material proximate the magnetic material; amagnet in the flux path, wherein a magnetomotive force of the magnetcauses magnetic flux; and a component configured to transfer changes inload caused by an external source to the magnetic material.

Another embodiment of the apparatus is described. In one embodiment, theapparatus is an apparatus for harvesting electric power from mechanicalenergy. The apparatus includes one substantially closed flux path. Theflux path includes a magnetic material that has a magnetic property,wherein the magnetic property changes with stress; a magneticallyconductive material; and a permanent magnet in the flux path. Theapparatus also includes a component configured to transfer changes inload caused by an external source to the magnetic material and at leastone other component that is used to apply a pre-stress on the magneticmaterial. Other embodiments of the apparatus are also described.

Embodiments of a method are also described. In one embodiment, themethod is a method for harvesting electrical power from mechanicalenergy. The method includes: altering a magnetic property of a magneticmaterial with a component configured to transfer changes in load by anexternal source to the magnetic material, wherein the magnetic propertyis a function of stress on the magnetic material; changing a magneticflux due to a magnetomotive force applied by at least one permanentmagnet in a substantially closed flux path with no air gaps; andinducing a voltage in conductive coils arranged relative to the fluxpath in response to changes in the magnetic flux within the magneticmaterial.

Other aspects and advantages of embodiments of the present inventionwill become apparent from the following detailed description, taken inconjunction with the accompanying drawings, illustrated by way ofexample of the principles of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 depicts a graph diagram of one embodiment of a relationshipbetween power density of a magnetostrictive iron-aluminum alloy materialas a function of the load applied to the material and the frequency ofapplying and releasing the mechanical load.

FIG. 2 depicts a schematic diagram of one embodiment of an energyharvesting apparatus.

FIG. 3 depicts a computer-modeled schematic diagram of one embodiment ofa flux path of a magnetic material within a load-application device.

FIG. 4 depicts a computer-modeled schematic diagram of one embodiment ofa flux path of a magnetic material within a load-application device.

FIG. 5 depicts a graph diagram of a flux density magnitude of the fluxpath of FIG. 3.

FIG. 6 depicts a graph diagram of a flux density magnitude of the fluxpath of FIG. 4.

FIG. 7 depicts a schematic diagram of one embodiment of an energyharvesting apparatus.

FIG. 8 depicts a schematic diagram of one embodiment of an energyharvesting apparatus.

FIG. 9 depicts a schematic diagram of one embodiment of an energyharvesting apparatus.

FIG. 10 depicts a flow chart diagram of one embodiment for harvestingelectrical power from mechanical energy.

Throughout the description, similar reference numbers may be used toidentify similar elements.

DETAILED DESCRIPTION

It will be readily understood that the components of the embodiments asgenerally described herein and illustrated in the appended figures couldbe arranged and designed in a wide variety of different configurations.Thus, the following more detailed description of various embodiments, asrepresented in the figures, is not intended to limit the scope of thepresent disclosure, but is merely representative of various embodiments.While the various aspects of the embodiments are presented in drawings,the drawings are not necessarily drawn to scale unless specificallyindicated.

The present invention may be embodied in other specific forms withoutdeparting from its spirit or essential characteristics. The describedembodiments are to be considered in all respects only as illustrativeand not restrictive. The scope of the invention is, therefore, indicatedby the appended claims rather than by this detailed description. Allchanges which come within the meaning and range of equivalency of theclaims are to be embraced within their scope.

Reference throughout this specification to features, advantages, orsimilar language does not imply that all of the features and advantagesthat may be realized with the present invention should be or are in anysingle embodiment of the invention. Rather, language referring to thefeatures and advantages is understood to mean that a specific feature,advantage, or characteristic described in connection with an embodimentis included in at least one embodiment of the present invention. Thus,discussions of the features and advantages, and similar language,throughout this specification may, but do not necessarily, refer to thesame embodiment.

Furthermore, the described features, advantages, and characteristics ofthe invention may be combined in any suitable manner in one or moreembodiments. One skilled in the relevant art will recognize, in light ofthe description herein, that the invention can be practiced without oneor more of the specific features or advantages of a particularembodiment. In other instances, additional features and advantages maybe recognized in certain embodiments that may not be present in allembodiments of the invention.

Reference throughout this specification to “one embodiment,” “anembodiment,” or similar language means that a particular feature,structure, or characteristic described in connection with the indicatedembodiment is included in at least one embodiment of the presentinvention. Thus, the phrases “in one embodiment,” “in an embodiment,”and similar language throughout this specification may, but do notnecessarily, all refer to the same embodiment.

While many embodiments are described herein, at least some of thedescribed embodiments present a method and device for harvestingelectric power from mechanical energy. More specifically, embodimentsdescribe a magnetic material having a magnetic property that is afunction of stress on the magnetic material that can be manipulatedusing a component that transfers changes in load caused by an externalsource to the material, altering the magnetic property of the material.This alteration of the magnetic property may then be used to produce anelectrical current or voltage. In some embodiments, a magnet ispositioned proximate the magnetic material or proximate the loadtransfer component to alter magnetic properties of the magneticmaterial.

At least some of the embodiments present a method and device forharvesting electrical power from mechanical energy that includes a fluxpath that includes: a magnetic material having a magnetic property thatis a function of stress on the magnetic material; at least onemagnetically conductive material proximate at least one magneticmaterial; at least one magnet in the flux path, wherein themagnetomotive force of the magnet results in magnetic flux within themagnetic material through the at least one magnetically conductivematerial; and at least one component configured to transfer changes inload caused by an external source to the magnetic material.

The term “magnetic material” as used herein is broadly understood toinclude materials that are generally known to possess specific magneticproperties such as magnetostrictive materials, piezomagnetic materials,etc., but do not include permanent magnet materials.

An embodiment of an energy harvesting device includes at least one fluxpath composed of at least one magnetically conductive material with arelative permeability greater than 100, at least one magnet, at leastone magnetic material that has at least one magnetic property that is afunction of stress on that material, and a design that allows mechanicalload or vibrations to be transferred to that material, at some non-zerofrequency. The magnet may be a permanent magnet or an electromagnet, andprovides a bias magnetic field to the magnetic material. The magnet maydirect a portion of the magnetic flux through the magneticallyconductive material.

In some embodiments of the device, one specific property that changeswith the stress in the material is the magnetic permeability. In anotherembodiment, the specific property that changes with stress is thesaturation magnetization. In one embodiment of the device, there are noair gaps in the flux path. In another embodiment of the device, themagnetic material is a magnetostrictive material. In another embodimentof the device, the magnetic material is put in a state of pre-stresswhen no external forces are acting on the material, such that when anexternal force does act, it may partially overcome or add to thepre-stress. In another embodiment of the device, the magnetic materialis put in a state of high compressive stress, typically greater than1000 psi, and in some embodiments greater than 5000 psi.

The device may also include electrically conductive coils, such ascopper coils that are configured such that changes in magnetic fluxthrough the magnetic material will induce voltage and/or current in thecoils. The type and specific configuration of the coils in no way limitsthe scope of this invention. The coils may be insulated to preventcurrent from transferring to other conductive materials and/or toprotect the coils from the environment in which the energy harvestingdevice is to be used. In addition, the device may include variouscomponents and structures designed to transfer or carry loads that aremechanically coupled directly or indirectly to the magnetic material. Insome embodiment, one or more of the devices may be connectedelectrically in series or parallel to increase the amount of electricalenergy harvested for a particular application or to provide variousdifferent amounts of energy in an application.

A potential benefit of one embodiment of the energy harvesting device isthe ability to harvest power with no significant required motion in anyof the components of the device.

Embodiments of the invention also cover a method for harvesting and/orgenerating power using a device as described herein. Variousapplications of the device may be construed, and the specific use ofsuch a device in no way limits its scope. Specific embodiments of thedevice may be used in harvesting energy from ocean waves, wind,structural components, machines and/or vibrating components.

A variety of methods and devices may implement the principles describedherein for applying and holding a pre-stress on the magnetic materialincluding, but not limited to, mechanical loading with loading equipmentand mechanical locking, thermal expansion based techniques andincorporation of the pre-stress during materials processing.

In some embodiments, the magnetic material is a metal alloy. In someembodiments, the magnetic material is an iron-based alloy. In someembodiments, the iron based alloy may contain other elements including,but not limited to, aluminum, cobalt, chromium, gallium, silicon,molybdenum, tungsten, and beryllium. In some embodiments, the magneticmaterial is a terbium-based, nickel-based or cobalt-based material.

The magnetic material for a magnetostrictive device may be selected soas to increase the efficiency of the energy harvesting apparatus.Possible criteria may include:

-   -   1. For high energy efficiency, a high value for the derivative        of the magnetization with respect to stress may be used. In        other words, a small change in stress results in a high change        of the intensity of the magnetic field.    -   2. The material may possess low hysteresis in the        strain-magnetization curve. A low hysteresis results in low        magnetomechanical coupling losses, again resulting in improved        energy efficiency.    -   3. The material may have a high internal resistance. A high        internal resistance of the alloy results in minimization of eddy        currents within the magnetostrictive components and resulting        energy loss due to heat generation.    -   4. The material may be of very low cost (cents/kWh) and        therefore exotic/rare and high-cost alloying elements may be        avoided.    -   5. The material may be of low weight (cents/kg) to help reduce        installation and/or maintenance costs.

These, and possibly other criteria, may allow the energy harvestingapparatus to be constructed for greater efficiency and/or for lowercost, according to a particular implementation of the apparatus. Othercriteria may be used for alternative embodiments using piezomagneticmaterials or other embodiments.

In some embodiments of the device, a magnetic flux density changegreater than 0.05 Tesla is generated by changes in load on the magneticmaterial. In some embodiments of the device, changes in magnetic fluxdensity greater than 0.3 Tesla may be obtained. In addition to themaximum change in flux density of the material, other importantparameters may determine power generation efficiency as a function ofsystem size and cost.

FIG. 1 shows a graph diagram of one embodiment of the relationship 100between power density 102 (in watts per kilogram) of a magnetostrictiveiron-aluminum alloy material as a function of the load 104 applied tothe magnetic material and the frequency 106 of applying and releasingthe mechanical load 104 in a device configuration as described herein.

To demonstrate a specific embodiment of an energy harvesting apparatusas described herein, an experiment was performed to demonstrate energygeneration using a magnetostrictive material that is configured with abias magnetic field and the ability to change the load 104 condition onthe magnetostrictive element. However, other embodiments may vary in oneor more aspects from the embodiment described herein. The basiccomponents of the present embodiment of the energy harvesting apparatusinclude a force generator to apply either a compressive or tensile forceto the magnetostrictive element, or a combination of compressive andtensile loads.

Additionally, a bias magnetic field may be superimposed on themagnetostrictive material. This is accomplished by configuring magnetsalong with magnetically conductive materials (i.e., mild steel, iron,electrical steel, etc.) in such a way as to create a continuous magneticflux path that goes from the north pole of a magnet through themagnetically conductive materials and the magnetostrictive element andreturns to the south pole of the magnet.

Energy generation is accomplished by changing the magnetic properties ofthe magnetostrictive element via changes in load 104 condition, whichresults in a change in magnetic flux passing through the magnetostrictive element. In one embodiment, the change in magnetic flux withtime generates electrical power through the use of a copper coil thatsurrounds the magnetostrictive element.

FIG. 2 depicts a schematic diagram of one embodiment of an energyharvesting apparatus 200. Although a magnetic material 205 is shown anddescribed with the load-application device 210 of FIG. 2, otherembodiments of the magnetic material 205 or load-application device 210may include fewer or more components to implement less or morefunctionality. An apparatus 200 including both the magnetic material 205and the load-application device 210 may be used in various energyharvesting structures or devices. For example, an energy harvestingapparatus 200 such as described herein may be used in conjunction with awave energy harvester. Such energy harvesting structures may include oneor many energy harvesting apparatuses either in series or in parallel.

In the embodiment of FIG. 2, a magnetostrictive element having themagnetic material 205 is a 6-inch long cylindrical rod that is 1 inch indiameter. The magnetostrictive element includes a magnetic material 205as described herein. An electrically conductive coil (not shown) maysurround the cylindrical rod. In one embodiment, the coil is made of 14AWG wire with 180 turns. In one embodiment, at each end of themagnetostrictive rod is a mild steel rectangular bar 212, 214 withdimensions of 1.5 inch by 0.75 inch and 10 inch length. One or moremagnets 216 may be positioned at one or both ends of the rectangularmild steel bars 212, 214. The apparatus 200 may also use a magneticallyconductive material at each end of the magnetostrictive rod, such asmild steel, to connect the flux path of the magnet 216 on the top bar212 with the magnet 216 on the bottom bar 214. This may be done byplacing another rectangular bar 218 of similar dimensions in thevertical plane, thereby contacting both the magnet 216 at the end of thetop bar 212 and the magnet 216 at the end of the bottom bar 214. Theresulting configuration creates a closed loop flux path that passesthrough the magnetic material 205, along with the magnets 216 andmagnetically conductive materials 212, 214, 218. Other shapes and typesof magnetically conductive materials may be used and are not restrictedto those disclosed herein.

FIGS. 3 and 4 are computer modeled images 300, 400 (using Vizimagsoftware) of a flux 305 path of the magnetic material 205 within theenergy harvesting apparatus 200. The magnetic material may comprise amagnetostrictive material. In this embodiment, the energy harvestingapparatus 200 has two magnetically conductive bars 212, 214 at each endof the magnetostrictive rod. Additionally, magnets 216 are placed ateach end of the magnetically conductive bars 212, 214, and additionalmagnetically conductive bars 218 are placed in contact with the magnets216 at both the top and bottom bars 212, 214 that are in contact withthe magnetostrictive rod. Consequently, top and bottom bars 212, 214with the magnets 216 and a left bar 218 form a closed loop through whichapproximately one-half of the magnetic flux is able to pass, and the topand bottom bars 212, 214 with magnets 216 and a right bar 310 formanother closed loop through which approximately one-half of the magneticflux 305 path is able to pass.

The flux 305 path is shown passing through the closed loop flux pathunder two mechanical stress load conditions in FIGS. 3 and 4. Togenerate power, the magnetic flux 305 changes by changing the stressstate, or mechanical force load, on the magnetic material 205. In FIG.3, the flux lines 305 are shown when the stress condition applied to themagnetostrictive rod results in a high magnetic permeability material.When the magnetic material 205 has a high magnetic permeability due tothe stress, the majority of the flux passes through the magneticmaterial 205. FIG. 4 shows a computer model image 400 of the flux lines305 when the stress state imposed on the magnetic material 205 in therod results in a low magnetic permeability condition. Conversely to thehigh magnetic permeability condition of the material of FIG. 3, many ofthe flux lines 305 shown when the material 205 is in a low magneticpermeability state pass outside of the materials into free space andloop back to the other pole of the magnet. FIGS. 5 and 6 show graphs500, 600 of the magnetic flux magnitude 505 under the corresponding fluxconditions of FIGS. 3 and 4, respectively.

Because the amount of flux 305 through the magnetostrictive rod changesrelative to the stress state imposed on the magnetic material 205 by theload-transfer component 210, an electrically conductive coil woundaround the rod and connected to an electrical circuit begins to conductcurrent with the change in flux 305 through the coil. The amount ofvoltage generated in the coil is a function of the amount of flux changethrough the coil and the number of turns in the coil. A higher number ofturns results in a higher voltage. In some embodiments, the electricallyconductive coil may be a copper wire. In other embodiments, theelectrically conductive coil may include one or more electricallyconductive materials, including copper or other conductive materials.

In one embodiment of the apparatus 200 described herein, with amagnetostrictive rod having the dimensions and conductive coil as inFIG. 2, a loading experiment was performed where a 16,000 lb.compressive load was applied to the magnetostrictive rod and released toa condition of zero compressive load. The change in load 104 on themagnetostrictive rod resulted in a change in magnetic flux 305 passingthrough the rod, also changing the flux 305 path through the energyharvesting apparatus 200. The resultant change in magnetic flux 305generated a voltage of 0.48 volts and a current of 1.92 amps, therebygenerating an instantaneous power of 0.92 watts. The ultimate powergeneration is a function of how many of these loading and unloadingcycles can be accomplished in each second of time.

FIGS. 7 and 8 depict alternative embodiments of an energy harvestingapparatus 200. The magnetic flux 305 path may or may not be completelyclosed using high magnetic permeability materials. The energy harvestingapparatus 200 in FIG. 7 includes magnetically conductive bars 212, 214at both ends of a magnetostrictive rod having a magnetic material 205,and a second set of magnetically conductive bars 218, 310 at both endsof the first set of magnetically conductive bars 212, 214. Bias magnets216 are placed within the closed flux path loop formed by the magneticmaterial 205 and the magnetic bars 212, 214, 218, 310, as opposed todirectly in line with the flux 305 path. The bias magnets 216 in thisconfiguration alter the magnetic flux 305 created by the magneticmaterial 205 without necessarily being within the flux 305 path, thoughsome of the flux 305 may be directed through the magnets 216.

The energy harvesting apparatus 200 of FIG. 8 includes magneticallyconductive bars 212, 214 at both ends of the magnetostrictive rod, butdoes not have any other magnetically conductive material 205 connectingthe magnetically conductive bars 212, 214 for forming closed loops ofmagnetically conductive material 205. Consequently, at least some of theflux 305 passes through an air gap between the top magneticallyconductive bar 212 and the bottom magnetically conductive bar 214 foreach flux path loop. All configurations described herein result in powergeneration and demonstrate some of the variables that may be changed tooptimize power generation for a given design and application.

FIG. 9 depicts another embodiment of an energy harvesting apparatus 200.In this embodiment, the bias magnet 216 or magnets are located at theends of the magnetic material 205. In one embodiment, the magnets 216are contained within the load path at the time of applying a pre-stresstensile or compressive load 104 to the magnetic material 205 by theload-application device 210. Consequently, the magnets 216 may be in theload path and therefore be subjected to the forces of either acompressive or tensile load 104. In another embodiment, the pre-stressforce is applied to the magnetic material 205 and then the magnets 216are positioned. In such an embodiment, the magnets 216 are maintained ina position independent of the load path and are not subjected to thecompressive or tensile load 104. In some embodiments, when the magnets216 are part of the load path, the energy harvesting apparatus 200 maybe implemented utilizing high strength magnets 216 or operating at lowerload 104 ranges so as to prevent the magnets 216 from being damaged orbroken, either due to the pre-stress or to external loads 104 placed onthe load-application device 210 after the pre-stress is applied.

Any of the embodiments of the load-application devices 210 and/ormagnetic materials 205 described herein may be implemented in an energyharvesting apparatus 200, or combinations of the embodiments may beutilized. Other configurations of the energy harvesting apparatus 200,the load-application device 210, and/or the magnetic material 216 may beused in conjunction with any of the principles described herein forharvesting energy.

FIG. 10 depicts a flow chart diagram of one embodiment of a method 1000for harvesting electrical power from mechanical energy. Although themethod 1000 is described in conjunction with the energy harvestingapparatus 200 of FIG. 2, embodiments of the method 1000 may beimplemented with other types of energy harvesting apparatuses.

The energy harvesting apparatus 200 alters 1005 a magnetic property ofthe magnetic material 205 using a load-application device 210. Themagnetic property may be a function of the amount of stress on themagnetic material 205. One such magnetic property may include themagnetic permeability of the magnetic material 205, such that as stressis applied to the magnetic material 205, the magnetic permeability isaltered. In another embodiment, the magnetic property is the saturationmagnetization of the magnetic material 205. Increasing the saturationmagnetization of the magnetic material 205 may increase theeffectiveness of the energy harvesting apparatus 200 in someembodiments. Other properties that may be altered relative to stressinclude, but are not limited to, derivation of magnetization withrespect to the applied stress and magnetostrictive strain.

At least one magnet 216 is then positioned 1010 proximate the magneticmaterial 205. The magnet 216 redirects 1015 a flux 305 path of themagnetic material 205 to provide a bias magnetic field for the magneticmaterial 205 and energy harvesting apparatus 200. In one embodiment, themagnet 216 is in contact with the magnetic material 205 at one end ofthe magnetic material 205. In another embodiment, the magnet 216 is notin contact with the magnetic material 205, but is close enough to alterthe flux 305 for a particular bias magnetic field. The magnet 216 may beplaced in contact with a first magnetically conductive material that ispositioned at a first end of the magnetic material 205. In someembodiments, the area of cross-section of least one magneticallyconductive material is substantially the same as the area ofcross-section of at least one permanent magnet.

The magnetically conductive material may be a bar 212 having a borethrough which the magnetic material 205 passes, and to which themagnetic material 205 may be affixed. In some embodiments, the magnet216 may be positioned at an end of the magnetically conductive bar 212such that the magnet 216 lies in the flux 305 path created by themagnetic material 205. A second magnetically conductive bar 214 may bepositioned at the second end of the magnetic material 205, and a magnet216 may be positioned at an end of the second magnetically conductivebar 214, such that the apparatus is generally symmetrical. In otherembodiments, magnets 216 may be placed at the ends of the magneticmaterial 205. The magnets 216 may be in a load path of theload-application device 210.

In some embodiments, the apparatus 200 may have additional magneticallyconductive materials, such as a bar 218, to create a substantiallyclosed flux 305 path through magnetically conductive materials from thenorth magnetic pole of the magnetic material 205 to the south magneticpole of the magnetic material 205, such that the flux 305 path issubstantially free of air gaps. In other embodiments, the energyharvesting apparatus 200 may have one or more air gaps in the flux 305path.

In some embodiments, the magnets 216 may be positioned within the loopsof the flux 305 path, rather than directly in the flux 305 path, suchthat a majority of the flux 305 does not pass through the magnets 216,while still altering the flux 305 and providing a bias magnetic fieldfor the magnetic material 205. The number and magnetic strength ofmagnets 216 may be determined according to a particular implementationof the energy harvesting apparatus 200. Embodiments of the energyharvesting apparatus 200 may implement the method 1000 usingmagnetostrictive materials, piezomagnetic materials, or other kinds ofmagnetic materials 205.

In one embodiment, electrically conductive coils are arranged relativeto the flux 305 path, such that when the flux 305 through the magneticmaterial 205 changes due to external loads 104 placed on the apparatus200, a voltage is induced 1020 in the conductive coils. The voltageamount is relative to the type and number of coils, as well as thechange of flux 305 through the conductive coils over time. Other methodsof inducing a voltage may be implemented with the energy harvestingapparatus 200 described herein.

A pre-stress may be applied to the magnetic material 205 within theenergy harvesting apparatus 200, according to principles describedherein. The pre-stress may include a compressive or tensile load 104applied to the magnetic material 205 before positioning the magnets 216within the energy harvesting apparatus 200 to bias the magnetic field ofthe magnetic material 205, depending on the embodiment.

In some embodiments, a magnetomotive force of a magnet in the flux pathcauses magnetic flux within a portion of the flux path that includes amagnetic material and a first magnetically conductive material.

In the above description, specific details of various embodiments areprovided. However, some embodiments may be practiced with less than allof these specific details. In other instances, certain methods,procedures, components, structures, and/or functions are described in nomore detail than to enable the various embodiments of the invention, forthe sake of brevity and clarity.

Although the operations of the method(s) herein are shown and describedin a particular order, the order of the operations of each method may bealtered so that certain operations may be performed in an inverse orderor so that certain operations may be performed, at least in part,concurrently with other operations. In another embodiment, instructionsor sub-operations of distinct operations may be implemented in anintermittent and/or alternating manner.

Although specific embodiments of the invention have been described andillustrated, the invention is not to be limited to the specific forms orarrangements of parts so described and illustrated. The scope of theinvention is to be defined by the claims appended hereto and theirequivalents.

What is claimed is:
 1. An apparatus for harvesting electrical power, theapparatus comprising: a magnetostrictive component having an internalpre-stressed magnetostrictive core, wherein a magnetic property of themagnetostrictive core is configured to change with changes in stresswithin the magnetostrictive core along at least one direction within themagnetostrictive component, wherein changes of stress within themagnetostrictive core are at least partially due to changes in anexternal mechanical load applied to the apparatus, and consequentlychanges the magnetic property, wherein the magnetostrictive component isalso configured such that the change in the magnetic property willresult in a change in magnetic flux, which change can be used togenerate electrical power.
 2. The apparatus of claim 1, wherein themagnetic property is magnetic permeability.
 3. The apparatus of claim 1,wherein the magnetostrictive core is magnetically coupled with anelectrically conducting coil, wherein changes in magnetic flux withinthe magnetostrictive core results in electrical energy generation in theelectrically conducting coil.
 4. The apparatus of claim 1, wherein thepre-stressed magnetostrictive core is pre-stressed in compression. 5.The apparatus of claim 1, wherein the pre-stressed magnetostrictive coreis pre-stressed using other mechanical structural components.
 6. Theapparatus of claim 1, wherein the pre-stressed magnetostrictive core ispre-stressed using structural plates that are tightened down onto themagnetostrictive core using threaded rods.
 7. The apparatus of claim 1,wherein the pre-stressed magnetostrictive core has a bias magnetic fieldapplied to it through the use of one or more magnets.
 8. The apparatusof claim 7, wherein one or more of the magnets is a permanent magnet. 9.The apparatus of claim 7, wherein the bias magnetic field is directedthrough the magnetostrictive core through the use of one or more fluxpaths comprising magnetically permeable material.
 10. The apparatus ofclaim 1, wherein the magnetostrictive component is attached to adrilling rig, and wherein forces due to fluid motion of drilling mudresults in changes of stress within the magnetostrictive core.
 11. Theapparatus of claim 1, wherein changes in the external mechanical loadare caused by fluid motion.
 12. The apparatus of claim 1, whereinchanges in the external mechanical load are caused at least partially byinteractions of a fluid with the apparatus.
 13. The apparatus of claim1, wherein changes in the external mechanical load are caused bystructural vibrations of a component in an oil drilling rig.
 14. Theapparatus of claim 1, wherein changes in the external mechanical loadare caused by a mechanical load transferred to the magnetostrictivecomponent from a component used in an oil drilling operation.
 15. Amethod for precompressing a magnetostrictive component for harvestingelectrical power, the method comprising: loading a magnetostrictivecomponent into a frame unit, the magnetostrictive component comprising amagnetostrictive core positioned between two structural plates;compressing the magneto strictive core by activating a mechanicalcompression unit, wherein the mechanical compression unit compresses themagnetostrictive core by applying force to the structural plates;attaching at least one rod between the structural plates; and fasteningthe at least one rod to the structural plates with a fastening unit. 16.The method of claim 15, further comprising applying a bias magneticfield to the pre-stressed magneto strictive core through the use of oneor more magnets.
 17. The method of claim 16, wherein the bias magneticfield is directed through the magnetostrictive core through the use ofone or more flux paths comprising magnetically permeable material.
 18. Amethod for generating electrical power, the method comprising deployingan apparatus comprising a magnetostrictive component, themagnetostrictive component comprising a precompressed magnetostrictivecore; changing a magnetic property of the magnetostrictive core bychanging a force due to stress within the magnetostrictive core along atleast one direction within the magnetostrictive component, whereinchanging the force due to stress is at least partially due to anexternal mechanical load applied to the magnetostrictive component, andwherein changing the magnetic property further results in a change inmagnetic flux, which can be used to generate electrical power.
 19. Themethod in claim 18, wherein changes in the external mechanical load arecaused at least partially by interactions of a fluid with the apparatus,wherein the fluid comprises wind.
 20. The method in claim 18, where thechanges in mechanical load are caused by mechanical interaction of themagnetostrictive component with a component used in an oil drillingoperation.